Ideal for fast and
fool proof testing of COILS AND SMALL TRANSFORMERS like SMPS transformers,
Telecom transformers (HYBRID, POT CORE, RM-CORE), Pulse transformers
etc. The systems scans at one stroke, all the windings of a transformer
and tests as per definition of test procedure. The test procedure can
be pre-programmed and stored under User friendly menu driven software .
Any semi-skilled and unskilled person can be engaged for actual testing purpose.
Can Select test frequency,
pin number, parameters, test conditions, limits for each test. Test
any pin to any other pin any defined parameter.
|
Test parameters include
Inductance, Capacitance, Transformation Ratio, Winding Polarity, Inductance Un-balance, Capacitance Un-balance, Resistance Un-balance, Impedance Un-balance. |
Special options for telecom parameters like LONGITUDINAL BALANCE, INSERTION LOSS, RETURN LOSS can be opted with custom designed equipment.
PC Control SoftwareThe instrument is controlled through external PC through RS232C port. The system stores the test results to database tables. The system software works on Windows platform.
View & Print Test Results (Database)
All the test results will be transferred to a database files with connected
file name. The database table is compatible to fox-pro table. You can
import these files to other softwares for creating graphs and other analysis.
SPECIFICATIONS :
Measurement Frequencies: 50, 100, 500, 800 HZ; 1K, 2K, 5K,
10K HZ.
Measurement Voltage: 0.1 V – 1.0 V RMS adjustable
under program control.
Four terminal or Kelvin type of testing: Provided to eliminate lead resistance.
| Test Parameter | Range | Accuracy |
| INDUCTANCE (L) | 0.1 uH-100H | +0.2%+1dgt @1KHZ, +0.5%+1dgt @ Other Freq. |
| RESISTANCE (Rac) | 0.01 Ohm- 200Kohm | +0.2%+1dgt @ 1KHZ, +0.5%+1dgt @ Other Freq. |
| RESISTANCE (Rdc) | 0.01 Ohm - 20Kohm | +0.2%+1dgt |
| IMPEDANCE (Z) | 0.01 Ohm - 200Kohm | +0.2%+1dgt @ 1KHZ, +0.5%+1dgt @ Other Freq. |
| CAPACITANCE (C) | 1pf - 200Ufd | +0.2%+1dgt @ 1KHZ, +0.5%+1dgt @ Other Freq. |
| TRANSFORMATION RATIO (TR) | 1 - 1000T (RATIO) | +0.2%+0.1T @ 1KHZ, +0.5%+0.2T @ Other Freq. |
| TAN DELTA (D.F.) | 0.0001-9.999 | +0.0002+1%rdg @ 1KHZ, +0.001+2%rdg @ Other Freq. |
| QUALITY FACTOR (Q.F.) | 0.001- 999 | +2%+0.1Q @ 1KHZ, +5%+0.5Q@ Other Freq. |
| CAP.UN BAL (CU) | C>10nF | +0.1%rdg +0.1% of C |
| RES.UN BAL (RU) | R>10 Ohm | +0.1%rdg +0.1% of R |
| IMP.UN.BAL (ZU) | Z>10 Ohm | +0.1%rdg +0.1% of Z |
Options
The following options are available which
are offered separately on request.
Telecom
parameters: Longitudinal balance, Insertion loss, Return Loss, Frequency
response. These parameters can not be generalized
in CVCT . The customer has to send test conditions required with samples
of the components to offer these parameters.
DC Current
Bias: Customer can opt for this facility for testing coils under DC
bias conditions.
Composite Testing window
Creating New Test
Data
Password Requirement: The control
software expects two levels of users.
Level-1 user - Person with Password: A person who understands
the transformer, its windings, drawings, specifications. This
person will be provided with the password
and will be able to access all menu items. Level-2 user - Person
without Password: This persons can select the test file, test the components
and take reports.
Shorting provision: (For
measurement of series aiding and for leakage inductance test )
In addition to 20 pin scanning the system has 2 rows of shorting relays
to short between any two or more defined pins. Where ever you need programmed
shorting, define in your test procedure.
This shorting is very handy for testing parameters
like Impedance and leakage inductance. With the help of these two
rows you can also make two or three windings in series for measurement.
Kelvin Test: The instrument has 2 pairs of connections.
One pair for drive and the other pair for sense. This separate connection
can be utilized for testing transmission / transformation parameters.
You will be able to test transformation ratio.
Impedance Test: Though impedance is 2 pin test, it also
involves connection of load impedance or load resistance. If you are testing
impedance only, you can connect the load impedance permanently to
the test jig. However if you want to test multiple windings and other parameters
along with impedance, you can use the shorting provided in the
system.
Winding Polarity Test: In addition
to Transformation ratio test, the system also checks the polarity
of winding with respect to reference winding.
If the secondary is not in phase with primary then the
system displays -ve sign.
Unbalance Test: This test calculates the percentage unbalance of
the previous two tests. You can measure unbalance of Inductance, Capacitance,
Resistance and Impedance. If the individual readings are R1 and
R2 then
UNBALANCE= (R1-R2)
x 100
(R1+R2)
Testing Speed:Less than 0.75
seconds per each test. If there are 4 tests in a transformer it takes about
3 seconds or less after inserting the transformer into the test jig.
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